THE EFFECT OF LAYER HEIGHT ON THE LIGHTING CHARACTERISTICS OF THE 3D-PRINTED KALARUPA BEDSIDE LAMP
DOI:
https://doi.org/10.5281/zenodo.20725715Keywords:
3D Printing, Layer Height, Light DiffusionAbstract
Additive Manufacturing (AM) has increasingly been adopted in product design due to its flexibility in producing complex geometries and customized products. Among various AM technologies, Fused Deposition Modeling (FDM) is widely used because of its accessibility and ease of operation. While layer height is commonly associated with surface quality and production efficiency, its influence on the visual performance of illuminated products remains relatively unexplored. This study investigates the effect of layer height on the light distribution characteristics of the 3D-printed Kalarupa bedside lamp. A qualitative case study approach was employed using three layer height variations: 0.12 mm, 0.20 mm, and 0.32 mm. The lamp prototypes were fabricated using PLA filament and evaluated through visual observation under identical lighting conditions. The results indicate that lower layer heights produce smoother surfaces and more uniform light distribution, resulting in a brighter and cleaner visual appearance. In contrast, higher layer heights generate more visible layer structures that increase light diffusion and create softer illumination effects. Although the differences in lighting characteristics were relatively subtle, each variation produced a distinct visual atmosphere that contributed to the aesthetic quality of the product. These findings suggest that layer height can function not only as a manufacturing parameter but also as a design parameter capable of influencing the visual characteristics of 3D-printed lighting products.
Downloads
References
Armillotta, A. (2006). Assessment of surface quality on textured FDM prototypes. Rapid Prototyping Journal, 12(1), 35–41. https://doi.org/10.1108/13552540610637253
Attaran, M. (2017). The rise of 3-D printing: The advantages of additive manufacturing over traditional manufacturing. Business Horizons, 60(5), 677–688. https://doi.org/10.1016/j.bushor.2017.05.011
Boschetto, A., & Bottini, L. (2014). Roughness prediction in coupled operations of fused deposition modeling and barrel finishing. Journal of Materials Processing Technology, 219, 181–192. https://doi.org/10.1016/j.jmatprotec.2014.12.008
Campbell, R. I., Bourell, D., & Gibson, I. (2011). Additive manufacturing: Rapid prototyping comes of age. Rapid Prototyping Journal, 18(4), 255–258. https://doi.org/10.1108/13552541211231563
Gibson, I., Rosen, D. W., & Stucker, B. (2015). Additive manufacturing technologies: 3D printing, rapid prototyping, and direct digital manufacturing (2nd ed.). Springer.
Gibson, I., Rosen, D. W., Stucker, B., & Khorasani, M. (2021). Additive manufacturing technologies (3rd ed.). Springer. https://doi.org/10.1007/978-3-030-56127-7
Hague, R., Mansour, S., & Saleh, N. (2003). Material and design considerations for rapid manufacturing. International Journal of Production Research, 41(13), 2907–2921. https://doi.org/10.1080/0020754031000120088
Huang, Y., Leu, M. C., Mazumder, J., & Donmez, A. (2015). Additive manufacturing: Current state, future potential, gaps and needs, and recommendations. Journal of Manufacturing Science and Engineering, 137(1), 014001. https://doi.org/10.1115/1.4028725
Iwamoto, L. (2009). Digital fabrications: Architectural and material techniques. Princeton Architectural Press.
Karana, E., Pedgley, O., & Rognoli, V. (2015). Materials experience: Fundamentals of materials and design. Butterworth-Heinemann.
Lipson, H., & Kurman, M. (2013). Fabricated: The new world of 3D printing. John Wiley & Sons.
Ngo, T. D., Kashani, A., Imbalzano, G., Nguyen, K. T., & Hui, D. (2018). Additive manufacturing (3D printing): A review of materials, methods, applications and challenges. Composites Part B: Engineering, 143, 172–196. https://doi.org/10.1016/j.compositesb.2018.02.012
Pandey, P. M., Reddy, N. V., & Dhande, S. G. (2003). Real time adaptive slicing for fused deposition modelling. International Journal of Machine Tools and Manufacture, 43(1), 61–71. https://doi.org/10.1016/S0890-6955(02)00164-5
Pérez, M., Medina-Sánchez, G., García-Collado, A., Gupta, M., & Carou, D. (2018). Surface quality enhancement of fused deposition modeling parts: A review. Applied Sciences, 8(11), 1–23. https://doi.org/10.3390/app8111999
Rosen, D. W. (2014). Design for additive manufacturing: A method to explore unexplored regions of the design space. Journal of Mechanical Design, 136(9), 090301. https://doi.org/10.1115/1.4028073
Sayeed, M. A. (2019). Effects of process parameters on surface roughness in fused deposition modeling: A review. Materials Today: Proceedings, 18, 3461–3468.
Sheil, B. (2017). Manufacturing the bespoke: Making and prototyping architecture. UCL Press.
Thompson, M. K., Moroni, G., Vaneker, T., Fadel, G., Campbell, R. I., Gibson, I., Bernard, A., Schulz, J., Graf, P., Ahuja, B., & Martina, F. (2016). Design for additive manufacturing: Trends, opportunities, considerations, and constraints. CIRP Annals, 65(2), 737–760. https://doi.org/10.1016/j.cirp.2016.05.004

